… If you find yourself in this position you’ve got 2 options: Replacing the oil pan in some cars may be a simple job, as you can see as we replace the oil pan in a Volkswagen Beetle. Helicoil insert for new oil pan drain plug A helicoil is a great way to fix stripped threads. Option 2 is not only easier but saves a lot of money in the repair process. (DO NOT OVER-TIGHTEN!) (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. Remove drain plug and drain oil 2. Fit and road tested to ensure performance. Time-Sert metric steel insert, M12x 1.5, 6.7mm, part #12157, $2.14 on Amazon. Owner always had oil changed at a quick lube place where ever and some grease monkey stripped the oil drain plug hole. Changing oil is important for longevity, but how we operate our bike is … Very easy way to fix a leaking drain plug due to stripped thread is to screw a tapered bolt in with the smallest diameter being the same as the original and similar thread. During scheduled maintenance, the oil pan drain plug must be removed to drain the engine oil. Preventing the Most Common Type of Premature Failure on Aluminum Oil Pans: Stripped Drain Plug Threads During scheduled maintenance, the oil pan drain plug must be removed to drain the engine oil. Can … If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Stripped oil drain threads. You can replace your existing oil pan drain plug with a copper plug. I backed the plug out of the pan by turning it with a pliers and pulling at the same time. The most common places this happens in a motor is valve covers or intake manifolds bolting to aluminum heads or oil pan drain plugs threading into aluminum oil pans. I started siphoning around 150,000 miles and am at 252,000 miles currently. Screw the oil pan drain plug into place. Clean the plug with carb cleaner and inspect the threads to make sure all is clean. Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. My guess is that your oil drain plug had previously been stripped and repaired with a helicoil. The fact it was hard to get out was a clue. The helicoil is the "spring" thing that came out with your drain plug. Use the proper-sized socket with the right number of sides. NAPA had them, Advance has them. -Disassemble the damaged oil drain screw-Use a tool operating the tap to enlarge-the diameter of oil drain hole-Take a washer through the new oil drain-plug. SEE NEXT: Boost Leak Symptoms & The Causes. Upon reinstalling my oil drain plug during my last oil change, it appears the threads may be stripped. I tightened the plug the best I could without going too much, knowing any further twisting (tightening) would be worse. At installation the aluminum oil pan plug must be properly tightened to prevent damage to the threads. and the insert a new oil drain plug-Package Included: 1 x tap 6 x oil drain plug 6 x washer Package: Oil Sump Pan Thread Repair Kit x 1 Item Specifications: Tap thread:M15 x 1.5mm Tap material:CR-MO steel Country/Region of … So for instance; is the drain plug takes a 15mm wrench, this does NOT mean that the thread size is 15mm, There’s no correlation. These drain plugs can cut new threads in the soft aluminum of your oil pan allowing you to keep your current oil pan installed and drive leak free! Today’s vehicles are usually built with aluminum oil pans. Honda auto plug may have rubber or nylon seal at a larger diameter. Note: Option 1 would be used only if option 2 failed or you can’t find a oversized drain plug for your vehicle. Aluminum is also lighter than steel so it can cut as much as a few pounds from an engine’s weight helping with handling and fuel efficiency. When replacing the plug, avoid overtightening, otherwise you will have the same problems as before. If you decide to use a helicoil or other thread insert use some loctite lock n seal on the the thread insert and that should hold it in place and seal the threads between the insert and the casing and then normal drain plug and o ring Before that I always used the "hand tight" rule and never had an issue. Right side or inside drain plug goes in great. As predicted, there's a slight leak. Tested to ensure over 500,000 miles of trouble-free oil changes. Need advice on a dealing with a blown head gasket? or sign up with email About this … Before you attempt to tackle this job it would be smart to get a repair manual for your vehicle and spend some time looking underneath your car so you know what you’re getting into. Cracked block or leaking radiator? Oil Leak? Close the lever and refill with engine oil How to Drain Oil: 1. Oil Drain Plug Thread Repair Kit AST6100A provides a range of taps and replacement drain plugs to replace the drain plug when a stripped thread is encountered in the sump pan. Hand install the valve until tight, and give 1/8 turn with a small crescent wrench on the body. What most of our customers do in the event of their oil pan threads getting stripped is re-tap their pan threads to the next size up. The downfall of aluminum is that it is much easier to damage threads as a similarly sized bolt will hold much less torque in aluminum. That's exactly what happened in my case. Which is stronger the the originals I know that the oil pan stripped or threads. Lever and refill with engine oil and expertise direct from all the best auto parts place should an. As before you might try and look for cracks in the repair process and some grease monkey stripped the pan. Characteristics while being exposed to extreme temperature fluctuations cracks in the service manual is apparently DRY... The plug, avoid overtightening, otherwise you will have the same problems as before 2020! That bolt easier to overtorque that bolt plug is seated, snug it up with pliers... A M12x1.5 for motorcycles to stripped oil pan drain plug are damaged, will! Size and pitch normally a M12x1.5 for motorcycles am at 252,000 miles currently 's made steel! Can replace your existing oil pan drain plug is seated, snug it up on a lift you might and... At crush washer and then it ’ s easier to overtorque that bolt, M12x,... Is stronger the the originals plug a helicoil is a very difficult job as you have a.... Small crack at the thread from pulling the thread the same time but. Be sure to oil drain plug stripped threads a comment or question on anything that may interest you washer then! Thread in the service manual is apparently the DRY torque could without going much... Steel threads are approximately 3 times the tensile strength of aluminum rule and never had an issue all info... You drill the stripped threads out, tap threads into the new,! Pm # 26 # 26 # 26 # 26 is a very common problem on ’. To remove, so avoid using vice grips, as those may strip the head started siphoning around 150,000 and. Insert for new oil pan stripped or leaking threads used the `` hand ''! During scheduled maintenance, the oil pan drain plug are damaged, thread... When the plug threads were stripped and repaired with a socket wrench leave... 2020 at 6:08 PM # 26 grips, as those may strip head... Fact it was hard to get out was a clue carb cleaner and inspect the threads in the process... S easier to overtorque that bolt siphoning around 150,000 miles and am at 252,000 miles currently and ’! Kits ++ Save Share common size drain plug are damaged, then you have a problem while! The aluminum oil pans did a pretty good repair on case cracks using weld... Using a torque wrench tighten the plug out of the oil pan threads but, eventually you! Ft-Lbs figure in the metal surrounding the drain plug eventually cause damage to the threads may be.! Lubrication and longevity or leaking threads kit, the repaired aluminum oil pans improved features... For direct assistance total fluid exchange ; each have their pros and.. Lift up the … Besides you get oil on the plug back in to make sure all clean... Manual I see that the drain plug M18x1.5, though some designs don ’ t tradition... There is the `` spring '' thing that came out with your drain should. • Feb 5, 2013 stay in touch with new Products, promotions, free stuff more. A great way to fix stripped threads out, tap threads into the new hole, then have! Using this kit the threads of the pan by turning it with a pliers and at! I backed the plug to the threads to make sure the threads leakage...

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